Rice-lake Counterpart Configurable Counting Indicator - Inst User Manual Page 1

CounterpartCounting Scale IndicatorVersion 2.3User Manual®118677 Rev C

4 Counterpart Counting Scale IndicatorFigure 1-1. Numeric KeypadAdditional Keypad SymbolsAdditional symbols can be accessed by pressing the following

94 Counterpart Counting Scale Indicator9.6 Digital FilteringThe Counterpart uses averaged digital filtering to reduce the effect of vibration on weigh

Appendix 959.6.3 Setting the Digital Filter ParametersFine-tuning the digital filter parameters greatly improves indicator performance in heavy-vibrat

96 Counterpart Counting Scale Indicator9.7 USB Keyboard InterfaceThe USB interface option board provides a type-A connection for a USB keyboard interf

Appendix 97Where:<STX> STX character<P> Polarity<W7> Seven characters of net data with decimal pt<U>

98 Counterpart Counting Scale Indicator9.10 Regulatory Mode and Legal-for-Trade (LFT)When REGULAT is set for NONE or INDUST there are no restrictions

Appendix 999.10.2 Legal for Trade and Totalization ModeWhen in Legal for Trade mode (REGULAT = NTEP, OIML, or CANADA) and the unit is in Totalization

100 Counterpart Counting Scale Indicator3. Install jumpers on JP5 and JP6. See Table 2-5 on page 16.4. Plug in power to the Counterpart and press the

Appendix 1019.12 SpecificationsPart # Description Weighing Resolution Platter DimensionsSingle Channel118788 CP Indicator Console only120736 CP-5 5 lb

102 Counterpart Counting Scale Indicator9.13 SpecificationsPOWER:Power source:Input: 100-240VAC, 47-63 Hz, 5 watts, US power cordOutput: 9VDC o

Appendix 103Counterpart Limited WarrantyRice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed by a Distrib

Introduction 51.7 Softkey SetupSoftkeys offer additional ways to access features associated with the Counterpart. To access the softkey setup paramete

104 Counterpart Counting Scale IndicatorFor More InformationLiterature• Counterpart Sales Literature, PN 125545• Counterpart CD with WeighVault, PN 12

230 W. Coleman St. • Rice Lake, WI 54868 • USAU.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0) 88 2349171w

6 Counterpart Counting Scale IndicatorSet Date and Time1. If the softkey is enabled, push the softkey. The current value is displayed.2. To change, us

Installation 72.0 InstallationCounterpart is available in different configurations from just the indicator display to the display and counting scale c

8 Counterpart Counting Scale Indicator2.2 Scale Base Assembly (if purchasing the scale base separate from indicator)Do not turn the scale upside down.

Installation 92.2.3 LevelingSelect a location for the Counterpart that is reasonably level and free of vibrations and air currents. Adjust the four co

10 Counterpart Counting Scale Indicator5. Push the plastic bushing all the way into the enclosure to make a tight seal in the hole. Figure 2-5. Use Pl

Installation 112.6.1 Dual Channel Units (S-XD Base)For units that have dual channels, connect cable from the 14 pin connector to J1 and J2. If not usi

12 Counterpart Counting Scale Indicator2.8 Cable GroundingExcept for the power cord, all cables should be grounded against the scale enclosure. Do the

Installation 132.8.2 Digital I/OThe Digital I/O can be configured as either digital inputs or digital outputs as determined by the Digital I/O menu (s

14 Counterpart Counting Scale Indicator2.11 CPU Board Battery ReplacementRisk of explosion exists if battery is replaced with incorrect type. Dispose

Installation 157. Run cable over to power plug J12 on the Counterpart CPU board.Figure 2-13. Connect Power Plug onto J12 on CPU Board8. Unplug existin

16 Counterpart Counting Scale IndicatorWhen installation is complete, reassemble the enclosure as described in Section 2.9 on page 13Figure 2-14. CPU

Installation 174. Press down firmly to seat the option card in the CPU board connector.Figure 2-15. Installing the USB Option Card5. Several signal LE

18 Counterpart Counting Scale Indicator1. Stand scale base on its side to attach the bracket to the scale using the screws provided in the bracket kit

Installation 192.15 Indicator Replacement Parts and Assembly DrawingsFigure 2-20. Counterpart Indicator Replacement PartsFigure 2-21. Counterpart Fron

20 Counterpart Counting Scale IndicatorFigure 2-22. Counterpart Assembly and Components

Installation 21Figure 2-23. Counterpart DimensionsFigure 2-24. Counterpart Rear and Side Dimensions

22 Counterpart Counting Scale Indicator3.0 ConfigurationThe Counterpart scale can be configured using a series of menus accessed through the scale fro

Configuration 23 To exit Configuration and return to weighing, press the MENU key or press the SAVEEXIT softkey.3.3 Revolution ConfigurationThe Revol

Contents iContents1.0 Introduction...

24 Counterpart Counting Scale Indicator3.4 ID MenuThe ID menu displays parameters for registers from 1 to 150. Sub-parameters are shown below.Figure 3

Configuration 253.5 Audit MenuThe audit menu accesses audit trail support. It provides tracking information for configuration and calibration events.

26 Counterpart Counting Scale Indicator3.6 Calibration MenuSee Section 4.0 on page 55 for calibration procedures. The Calibration menu can be protecte

Configuration 273.7 Setup MenuThe setup menu allows: • Configuration of scale, features, serial port, Ethernet, print format, and digital inputs and o

28 Counterpart Counting Scale Indicator3.7.1 Scale MenuCalibration can be performed in two places within the menu: the CALIBR menu shown in Figure 3-6

Configuration 29Parameter Choices DescriptionScales 1 and 2 Allows configuration and calibration of each scale.Scale 3 Allows configuration and calibr

30 Counterpart Counting Scale IndicatorDFTHRH NONE2D5D10D20D50D100D200D250DDigital filter cutout threshold. Specifies the filter threshold, in display

Configuration 31Scale Calibration MenuCalibration can be performed in two places within the menu: the CALIBR menu shown in Figure 3-6 on page 26 is an

32 Counterpart Counting Scale IndicatorScale Format MenuFigure 3-10. Scale Format Menu LayoutScale Format Menu ParametersParameter Choices Description

Configuration 33DECPNT 8888800888888088888888.88888888.88888888.88888888.88888888.88888888.8Allows you to place the decimal point position. Use the ID

ii Counterpart Counting Scale IndicatorRice Lake continually offers web-based video training on a growing selection of product-related topics at no co

34 Counterpart Counting Scale Indicator3.7.2 Feature MenuFigure 3-11. FEATUR Sub-menuTARE RND1COUNTREGIONUIDSOFTKEYS STNDBY0RECALL0NOFFDISPLAY KEYBEEP

Configuration 35 Parameter Choices DescriptionCOUNT NEGCOUNTSAMPLEQTYINSFSMPLLOTUPDTSCLCHGNEWITEMXFRSamplDISPACCUNITWTUPDATEUTWTBASEDSP ModeRemovESPSe

36 Counterpart Counting Scale IndicatorFeature Count MenuFigure 3-12. Count Menu LayoutRECALL ONOFFON allows the Tare, Zero, and Units values to be ma

Configuration 37LOTUPDT OFFONOFF — Changing or deleting the lot value in operation mode does not update the stored copy of the currently loaded ID rec

38 Counterpart Counting Scale IndicatorFeature Region MenuFigure 3-13. Region Menu LayoutParameter Choices DescriptionREGULA NTEPCANADAINDUSTNONEOIMLR

Configuration 39SOFTKEYS MenuFigure 3-14. Softkey Menu LayoutDate sub-menu DFORMT MMDDY4DDMMY4Y4MMDDY4DDMMMMDDY2DDMMY2Y2MMDDY2DDMMSets the date format

40 Counterpart Counting Scale IndicatorRegulate Industry MenuFigure 3-15. Regulate Industry Menu LayoutCODE Press CODE, enter ID number, press ENTER

Configuration 41Parameter Choices DescriptionSNPSHT DISPLYSCALEDisplay or scale weight source.ZTARE NO YESRemove tare on ZERO.KTARE YES NOAlways allow

42 Counterpart Counting Scale Indicator3.7.3 Serial MenuFigure 3-16. Serial Menu LayoutParameter Choices DescriptionPORT 1PORT 2PORT 3CMDSCANNERSCALEI

Configuration 43OPTCARD NONEFIBERETHERNETWI-PORTRESERVEDUSBRS232-432KEYBOARDOption card parameters. Indicates which connection can be selected when us

Contents iii7.0 Print Formatting ...

44 Counterpart Counting Scale Indicator3.7.4 Ethernet MenuFigure 3-17. Ethernet Menu LayoutParameter Choices DescriptionDHCP ONOFFDynamic Host Configu

Configuration 453.7.5 Print Format MenuFigure 3-18. Print Format MenuParameter Choices DescriptionPFORMTGFMTSets the print format for gross weight mod

46 Counterpart Counting Scale Indicator3.7.6 Scale Setpoints MenuFigure 3-19. Setpoints MenuSETPT 1SETPTSBATCHINGOFFAUTOMANUALSETPT 1-6Same as SETPT 1

Configuration 47Gross, Net, Piecent, %REL Sub-menuFigure 3-20. Gross, Net, Piecent, %REL Sub-menuParameters Choices DescriptionSP CFG SETPT 1SETPT 2-

48 Counterpart Counting Scale IndicatorSetpoint 1-6 submenuOFF Value = numberGROSSNETPIECECNT%RELValueSourceTripBandvalHysterPreactPrevalPreadjPrestab

Configuration 49PREACT OffOnLearnAllows the digital output associated with a setpoint to shut off before the setpoint is satisfied to allow for materi

50 Counterpart Counting Scale Indicator3.7.7 DIG I/O MenuFigure 3-21. Digital I/O Menu LayoutParameter Choices DescriptionDIG IO DIO 1DIO 2DIO 3DIO 4A

Configuration 513.7.8 Version MenuFigure 3-22. Version Menu Layout3.8 Test MenuFigure 3-23. Test MenuParameter Choices DescriptionVERS SOFTWR Software

52 Counterpart Counting Scale Indicator3.9 Display MenuThere are three display settings on the Counterpart. Figure 3-24. DISPLAY MenuSetting the displ

Configuration 533.10 Setpoints – Weigh Mode Parameter MenuSet up of setpoints is allowed while in the weigh mode. While setting up setpoints, the Acce

iv Counterpart Counting Scale Indicator

54 Counterpart Counting Scale IndicatorSetpoint 1-6 sub-menuGROSSNETPIECECNT%RELValueSourceTripBandvalHysterPreactPrevalPreadjPrestabPcountRelnumBatch

Calibration 554.0 CalibrationThe Counterpart can be calibrated using the front panel, EDP commands, or Revolution®. Calibration can be performed in tw

56 Counterpart Counting Scale Indicator If you do not want to calibrate span, press Menu to exit.6. After the Calibrate softkey is pressed, the ind

Calibration 575. Up to five linearization points can be calibrated between the zero and span calibration values. Use the following commands to set and

58 Counterpart Counting Scale Indicator4.6 More About CalibrationThe following provides additional information about compensating for environmental fa

Scale Operations 595.0 Scale OperationsThe following contains detailed operator instructions for Counterpart, including instructions on how to enter t

60 Counterpart Counting Scale Indicator5.3 Toggling Between Gross and NetTo toggle between net and gross weight, a tare value must be entered into the

Scale Operations 615.4.1 Unit Weight Operation by SamplingUnit weight operation by sampling is accomplished by placing a 10 piece sample on the scale

62 Counterpart Counting Scale IndicatorCounting Out of a Full Container — See Total Amount Remaining in the ContainerTo carry out this operation you m

Scale Operations 635.5.1 Setting an ID Using the Normal Mode1. Press the MENU SETUP key to access this menu.2. Press to ID and then press and yo

1About This ManualThis manual is for trained and qualified installers of counting scales and represents the correct, safe and recommended methods for

64 Counterpart Counting Scale Indicator5.5.4 Clearing ID Codes1. Press the Menu Setup key.2. Toggle through menu items to ID.3. Select Reg 1-150 to cl

Scale Operations 658. To download the ID to Counterpart, connect Revolution, and select Communications and either Download Configuration or Download S

66 Counterpart Counting Scale IndicatorOn the CounterpartUse the following steps to set up WeighVault on the Counterpart side.1. Enter menu settings a

Scale Operations 675.7 Totalization CountsCounterpart has a totalization function that allows you to totalize the quantity of several weighings togeth

68 Counterpart Counting Scale Indicator5.8 Parts Reduction CountsParts reduction can also be done by using the minus key while the scale is in the wei

Scale Operations 695.10 Batch OperationsSoftkeys can be configured to allow the operator control of batch operations from the Counterpart front panel

70 Counterpart Counting Scale Indicator.Figure 5-6. Batching Switch Wiring Diagram ExampleTo begin a batch process, turn the 3-way switch to START mom

Scale Operations 715.11 Connecting a Barcode ScannerThe Counterpart will accept a barcode scanner connected to the unit. In order to use a scanner, yo

72 Counterpart Counting Scale Indicator6.0 Serial CommandsThe Counterpart can be controlled by a PC or remote keyboard connected to an indicator seria

Serial Commands 736.1.2 ID CommandsUp to 150 codes can be entered under ID commands.6.1.3 Reporting CommandsReporting commands send specific informati

2 Counterpart Counting Scale Indicator1.0 IntroductionThe Counterpart offers practical solutions for a full range of precision counting applications.

74 Counterpart Counting Scale Indicator6.1.4 Clear and Reset CommandsThe following commands can be used to clear and reset the Counterpart:RS: Reset s

Serial Commands 75SC.PRI.DSPDIV#n Primary units display divisions 1D, 2D, 5DSC.PRI.UNITS#n Primary units lb, kg, g, oz, OFFSC.ACCUM#n Accumulator enab

76 Counterpart Counting Scale IndicatorSTR.POS#p Custom stream identifiers None, Space, +STR.NEG#p None, Space, -STR.PRI#p 8 alphanumeric charactersST

Serial Commands 77Command Description ValuesGFMT.FMT Gross print format string See Section 7.0 on page 79 for information about demand print format st

78 Counterpart Counting Scale Indicator6.1.6 Normal Mode CommandsThe normal mode print commands transmit data to the serial port on demand in either s

Print Formatting 797.0 Print FormattingThe Counterpart provides nine print formats, GFMT, NFMT, TOTALFMT, PALFMT, CFMT, ACCFMT, SPFMT, HDRFMT1, and HD

80 Counterpart Counting Scale IndicatorCommand Description Supported Ticket Formats<G> Gross weight, current scale GFMT, NFMT, TOTALFMT, PALFMT,

Print Formatting 81<WL> Suppress units. Toggle weight data format (formatted/unformatted)** GFMT, NFMT, TOTALFMT, PALFMT, CFMT, ACCFMT HDRFMT1,

82 Counterpart Counting Scale IndicatorThe 500-character limit of each print format string includes the output field length of the print formatting co

Print Formatting 837.2 Customizing Print FormatsThe following sections describe procedures for customizing the GFMT, NFMT and CFMT formats using the E

Introduction 31.4 Keypad Functions Key Function POWERTurns the Counterpart unit on/off.If the PC1 jumper is set to SW, the POWER button must be

84 Counterpart Counting Scale Indicator7.2.3 Using Revolution®The Revolution configuration utility provides a print formatting grid with a tool bar. T

Print Formatting 85Count FormatFigure 7-3. Count Format Label ExamplePallet Label FormatFigure 7-4. Pallet Format Label ExampleGross Label FormatFigur

86 Counterpart Counting Scale IndicatorSetpoint FormatFigure 7-6. Setpoint Label FormatTotal Label FormatFigure 7-7. Total Format Label Example

Print Formatting 87Gross/Tare/Net Label FormatFigure 7-8. Gross/Tare/Net Label FormatAccum Label FormatFigure 7-9. Accum Label Format

88 Counterpart Counting Scale Indicator8.0 WLAN Installation InstructionsBefore installing this option, contact your IT administrator to obtain networ

Appendix 899.0 Appendix9.1 Error MessagesIf an error code appears on the display, use the information in Table 9-1 as a troubleshooting guide. If you

90 Counterpart Counting Scale Indicator9.2 Using the XE and XEH EDP CommandsThe XE and XEH EDP commands can be used to remotely query the Counterpart

Appendix 919.3 Continuous Output (Stream) FormatFigure 9-1 shows the default continuous output format sent to a Counterpart port when that port’s STRE

92 Counterpart Counting Scale IndicatorB2 Configuration =1 if even parityB3 Dynamic =1 if MODE=NETB4 Dynamic =1 if COZB5 Dynamic =1 if standstillB6 Dy

Appendix 93B19 Configuration =000 if secondary DECPNT = 8888800=001 if secondary DECPNT = 8888880=010 if secondary DECPNT = 8888888=011 if secondary D